Design Guide 1 - Magnetic Head Core Material Selection
Effects of materials selection on HiCo/LoCo recording and magnetic head life
The wide range of media available for high and low coercivity recording 300 to 3500 oersted makes magnetic head core material selection important. When environmental (life) considerations are also added into the equation, material selection becomes even more critical.
For the record, ISO identifies LoCo media as up to 600 oersted, above 600 oersted is identified as HiCo media. This Design Guide will aid in selecting the correct material or combinations of materials to meet your magnetic head requirements. These requirements may vary from, low use ATM's ,100 or less transactions per day to high use turnstiles, several thousand transactions per day. Media requirements can range from 300 to 5000 oersted with the possibility that the head will need to work with several different media's in the same system 300 to 2750 oersted.
The design guide will aid in core material selection to meet your Magnetic Head requirements with the most cost effective material or combination of materials available.
Life comparisons of the various core materials have been derived from brush research and independent studies conducted by the Pennsylvania State University and Bucknell University and experience with specific high traffic turnpike transit data site locations, actual results can vary under different operating conditions.
Magnetic Core Materials Definitions
used in this guide
Hypermium™ I
- Hardness Rc 25
- Annealed to brush proprietary specifications
Hypermium™ II
- Hardness Rb 62
- Annealed to brush proprietary specifications
Mumetal
- Hardness Rb 58
Supermium®
- Hardness Rc 50
- Processed for enhanced magnetic characteristics, increased hardness and reduced grain size
Supermium® 2.75
- Hardness Rc 50
- Material specially processed to produce core laminations for high coercivity, 2750 Oersted media and high frequency applications
CC (Ceramic Coat)
- Hardness Rc 60
- Plasma sprayed coating of AlO2 and TiO2 producing a hard wear surface
Comparison of Magnetic Head Materials*
Core Material | Specifications | Capabilities | Life Expectancy |
---|---|---|---|
Mumetal* | Used to encode up to 600 Oersted. To be used for LoCo encoding only. May be used as a read head material for both HiCo and LoCo applications | 0 to 600 Oersted | 1X |
Mumetal/CC* | Mumetal with the addition of ceramic coating for extended life | 0 to 600 Oersted | 12X |
Supermium®* | Long life material used to encode up to 600 Oersted. To be used for LoCo encoding only. Suitable for use as a read head material for both HiCo and LoCo applications | 0 to 600 Oersted | 20X |
Supermium®/CC* | Supermium® with the addition of ceramic coating for extended life | 0 to 600 Oersted | 102X |
Supermium® 2.75* | Used for both LoCo and HiCo applications. Long life material used to encode media up to 2750 Oersted. Will not self-erase LoCo media | Up to 2750 Oersted | 20X |
Supermium® 2.75/CC* | Supermium® 2.75 with the addition of ceramic coating for extended life | Up to 2750 Oersted | 102X |
Hypermium II* | Used to encode LoCo and HiCo media up to 3500 Oersted. Under certain circumstances, these materials may not exhibit optimum overwrite capabilities on media above 2750 Oersted. Will not self-erase LoCo media | Up to 3500 Oersted | 1X |
Hypermium II/CC* | Hypermium II with the addition of ceramic coating for extended life | Up to 3500 Oersted | 12X |
Hypermium I* | Used to encode media up to 5000 Oersted. Cannot be used in systems that have both HiCo and LoCo tickets. Residual magnetism causes erasure of LoCo media | Up to 5000 Oersted | 2X |
Hypermium I/CC* | Hypermium I with the addition of ceramic coating for extended life | Up to 5000 Oersted | 20X |
* This is only a guide to core material selection. Many factors will affect the choice of core material, such as high speed encoding, combined read and write requirements and many more. Please talk to a Brush Industries engineer to help you specify the correct material for your specific application.