Long Life Magnetic Recording Heads and Card Readers for the SmartCard and Magnetic Stripe Card Industries
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Long Life Magnetic Heads for the Magnetic Stripe Card Industry
Brush Long Life Magnetic Head Material Technologies

Long-life magnetic heads from Brush maintain gap integrity throughout their life spans. Wear rates are predictable and MCBF is extended permitting high volumes of transactions with reliable data transmission and scheduled maintenance. These factors combine to produce highly reliable, cost-effective magnetic heads for high-traffic installations.

Long Life Technology Wear Rates

102X Life Supermium® + Ceramic Coat
50X Life CoMoly™ + Supermium®
20X Life Hypermium™ I + Ceramic Coat
18X Life Supermium®
12X Life Hypermium™ II + Ceramic Coat
12X Life MuMetal + Ceramic Coat
10X Life CoMoly™ + Hypermium™ I
6X Life CoMoly™ + MuMetal
6X Life CoMoly™ + Hypermium™ II
2X Life Hypermium™ I
1X Life Hypermium™ II
1X Life MuMetal


Long Life Technology Coatings

Ceramic Coat The ultimate long life choice, this ultra durable technology is a plasma sprayed coating of AlO2 and TiO2, producing a hard wear surface at Rc60 hardness.
CoMoly™ High performance coating in dirty environments. Plasma sprayed coating contains cobalt and molybdenum. Creates a hardened wear surface with dirt and grime resistant properties. CoMoly coating prevents the adhesion of foreign matter that impairs magnetic head performance.

 

Supermium® is a unique proprietary Sendust (iron-silicon and aluminum) alloy that Brush has further refined to optimize the wear and magnetic characteristics of the material. Independent research shows that heads constructed with Supermium® cores achieve 18 times the life of conventional metal core material. Adding ceramic coating to a Supermium® core head dramatically increases the life expectancy to have more than 100 times the wear life of heads with metal cores.

Brush Industries HICO Technologies
Brush uses a proprietary magnetic annealing process to produce heads with either HICO or LOCO properties or both depending on the application. Brush HICO technology allows encoding of the highest coercivity materials to meet ISO standards.

Hypermium I (1.5K-4K oer) 

  • optimum HICO write performance
  • HICO only read or write

Hypermium II (300-4K oer)

  • HICO or LOCO read/write


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Brush Industries is an ISO 9001:2008 certified company Brush Industries is an ISO 9001:2008 certified company

Brush Industries is a member of the following:

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Hypermium™, Sidewinder™, Duet™, and Hercules™ are trademarks and Brush® and Supermium® are registered trademarks of Brush Industries®
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