Long Life Magnetic Recording Heads and Card Readers for the SmartCard and Magnetic Stripe Card Industries
  }  My Account   }  Checkout
Long Life Magnetic Heads for the Magnetic Stripe Card Industry
{ page 1 | page 2 | page 3 }
DesignGuide 2
Effects of Stripe Width & 
Optimum Magnetic Head Performance

By Larry W. Ditty, Executive V. P. Technology, brush Industries, Inc.
Magnetic Core Materials
 
Mumetal
ASTM A-753-78 Alloy
Fe Ni
Hardness Rb 58
 
Hypermium™ I
ASTM A-801 Alloy Type 1
Fe Co V
Hardness Rc 25
Annealed to brush proprietary specifications
 
HypermiumII™
ASTM A-596 Alloy
Fe Ni Mn
Hardness Rb 62
Annealed to brush proprietary specifications
 
Supermium®
Al Fe Si
Hardness Rc 50
Processed for enhanced magnetic characteristics, increased hardness and reduced grain size
 
Supermium® 2.75
Al Fe Si
Hardness Rc 50
Material specially processed to produce core laminations for high coercivity, 2750 Oersted media and high frequency applications
 
Supermium® 3.5
Al Fe Si
Hardness Rc 50
Processed to produce core laminations. A proprietary magnetic head fabrication process produces a magnetic head capable of encoding high coercivity media up to 3500 Oersted
 
CC (Ceramic Coat)
Hardness Rc 60
Plasma sprayed coating of AlO2 and TiO2 producing a hard wear surface
 
 
The effect of window or stripe width on ceramic coated magnetic head performance.
On ceramic coated magnetic heads the width of area of magnetic cores presented to the media is determined by the window width at ceramic coating. The optimum width dimension is dependent upon the mechanical hardness of the magnetic core material.
 
Soft core materials such as Hy-Mu 80 with window width > .020 inches exhibit short operating life due to head scalloping causing spacing loss failure. The solution has been to narrow the stripe width to a recommended .008 to .016 inches. However it must be recognized the narrow window limits the magnetic head to use with low coercivity media and a narrow window width tends to increase manufacturing costs.
 
One hard core material, Supermium®, which has a material hardness approaching Ceramic is not subject to scalloping. A larger more cost effective window width can therefore be used. The recommended window width for Supermium® .030 to .040 inches. At the wider width Supermium® does not suffer scalloping and allows high coercivity (2750 oer) performance.
 
By Larry W. Ditty
Executive V. P. Technology
brush Industries, Inc.


>>back to techcorner


{ Home | Magnetic Head Products | Magnetic Head Advantages | Long Life Magnetic Head Technology }
{ Long Life Magnetic Head Products | Low Cost Magnetic Heads  | Careers at Brush Industries }
{ Magnetic Head Success StoriesSupport | Directions | Tour Our Company }

{ Brush Industries® | Third & Reagan Streets, Sunbury, PA 17801 USA }
{ Tel: 800-233-0362 | Tel: 570-286-5611 | Fax: 570-286-2649 } 
{ email: info@brushindustries.com }

Brush Industries is an ISO 9001:2008 certified company Brush Industries is an ISO 9001:2008 certified company

Brush Industries is a member of the following:

Links for Magnetic Recording Heads, Magnetic Stripe and
Smartcard Testing and Equipment and Magnetic Stripe and Smartcard Readers
long life magnetic head swipe readers Waterproof and weatherproof magnetic stripe credit card readers for access control
magnetic head card swipe reader Waterproof and weatherproof magnetic stripe credit card readers for parking garages
magnetic reader swipe card reader Waterproof and weatherproof magnetic stripe credit card readers for car washes
magnetic recording head fare collection Waterproof and weatherproof magnetic stripe credit card readers for outdoor kiosks
read head magnetic strip reader Waterproof and weatherproof magnetic stripe credit card readers for college housing access
read write head magnetic stripe reader Waterproof and weatherproof magnetic stripe credit card readers for unattended gas stations
magnetic heads magnetic stripe card reader HAM3227-5336 Replacement Credit Card Readers
f2f encoder micr reader IDTech Drop in Replacement Card Reader
card readers micr check reader Magtek Drop in Replacement Card Reader
credit card reader sidewinder magstripe card reader IBC Drop in Replacement Card Reader
magnetic card reader magstripe card readers  

Hypermium™, Sidewinder™, Duet™, and Hercules™ are trademarks and Brush® and Supermium® are registered trademarks of Brush Industries®
All Website Content Copyright 1997-2010

Website by MoJo Active